DIY Waterfall Algae Turf Scrubber

driftin

New member
There have a been a few threads lately on turf scrubbers, and I wanted to share with the group the plans I used to make one for my system. I made my own waterfall style algae turf scrubber, sized for 3 cubes of frozen food a day. I found some really good online resources, and realized that all the necessary parts and pieces are readily available. Construction itself is pretty easy and doesn't require any particularly special knowledge or tools. I made my unit in a small condo, in the kitchen and dining room, with hand tools and a dremel. I don't have a table saw, I don't have a router. I will still able to make a watertight acrylic box.

So first and foremost - these really do appear to work. I was battling nuisance turf algae in my display tank, but had never had much luck growing macro algae in my fuge. After installing my ATS, I have increased my feeding at least double (some weeks pushing triple) and my display algae has not grown at all. It has receded.

Second, and equally important - these things are not complicated and don't need to be expensive. Like I mentioned, I built mine with hand tools in my condo - and mine is certainly overkill. I knew I would only do this thing once, so I wanted to do it "right" on the first pass - all the bells and whistles. Building one yourself WILL save you money, and although it might take a bit of time, it's really not too difficult. I had never worked with LED's or acrylic before, and I did just fine after a little practice. I got my totally overkill setup complete for ~$250. I could have made about as effective for maybe half that depending on the lighting I chose.

I am an engineer, so I totally geeked out on my design. AutoCAD and all that. I can share those plans with you if there's interest. I'll probably share them even if there's not interest. Like I said, overkill... Here's what I needed for my 6"x6" screen size scrubber:

Lighting (sources - LED Supply and Steve's LEDs)
  • Luxeon Royal Blue LED's (2 @ $3 each)
  • Luxeon Deep Red LED's (12 @ $3.40 each)
  • Makers 6" Heat sink kit (2 @ $25 each)
  • Meanwell LPC-35-700 Driver ($30)
  • Shipping on the above (~$30)
  • Miscellaneous wire, heat shrink, quick connects, thermal paste, etc - mostly had laying around, rest from Radio Shack
  • Light diffuser ($8? Home depot for a 2'x4' sheet, I needed two 6"x6" squares)

Plumbing (sources - Marine Depot, Amazon)
  • Rio+1100 Pump ($30)
  • 3/4" Tubing ($2/foot)
  • 3/4" Barbed Ball valve ($7.50)
  • 3/4" Barbed to slip fitting ($3)
  • 3/4" Union (had one)
  • 3/4" Hard PVC Pipe (~8", 12" 12", had some laying around)
  • 1" PVC pipe (~1/2", had some)
  • 3/4" Uniseals (2, had them already)
  • 3/4" Ball valve (had it already)
  • Plastic knitting mesh (fabric store, ~$1)

The Box (source - Amazon)
  • Acrylic sheet, black and clear, 1/4" and 1/8" thick (~$30)
  • Weldon #4 Solvent ($10)
  • Fiberglass driveway marker (Home depot, maybe $3?)

Miscellaneous stuff
  • Zip ties
  • Airline tubing

Tools
  • Hand saw
  • Drill
  • Standard drill bits
  • 3/4" hole saw
  • 1" hole saw
  • Radio Shack soldering iron
  • Screwdriver
  • Sandpaper, from 60 grit down to ~2000 grit wet/dry grit for the plastic
  • Dremel
  • measuring tape, ruler, etc

I'll post the resources I found at the tail end of this. (new member, links still disabled)
 
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driftin

New member
OK, resources that I found really, really useful!

There is a great series of threads stickied in the advanced forum at RC. Hopefully the link is allowed?
http://www.reefcentral.com/forums/showthread.php?t=1977420&page=131
That page in particular is the start of a few posts that give good rules of thumb in sizing of the waterfall system. Size of the screen depending on how you will light it (one side or two), amount of food you feed. The the approximate flow rate to target per linear inch of screen, the size of the slot to cut to insert the screen into, etc. Information on LED lighting, CFL, etc.

Good read - the threads also have a lot of information on other tupes of scrubbers like upflow, horizontal, etc. I chose waterfall based on the layout of my sump and cabinet - it's what I could fit to accommodate the amount of food I wanted it sized for (3 cubes a day).


Here is a forum with a lot of designs, and more importantly feedback. I got some great advice on wiring up my LED's - something I hadn't done before. Not the actually process of tinning them, but the design of the circuit. Which was better - I didn't want to fry some $75 worth of electronics! https://www.algaescrubbing.com/

This youtube video was really the basis for my design. This is a bit slicker than what I did, but it gave me some great ideas.
https://www.youtube.com/watch?v=yazI0DsdhdA#t=107
 
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driftin

New member
What's the driveway marker for?
I used it to hold the LED heatsinks up. The one I found is, off the top of my head, I think 1/4" diameter and fits perfectly in the slot provided in the heat sink. I just had to drill a hole through the plastic end caps that come with the heat sink. I have 2 "tabs" on the end plates of the acrylic box, one on each end and one on each side. Picture a really fat "T" shape as the front and back ends of my box. The heat sink slips in between the tabs on the side of the box, and I slide the fiberglass rod through the whole thing to support. A photo will really help clarify.
 

wld1783

New member
Be careful the Luxion Z does not behave well if its polarity is reversed.

This is why we switched to the Cree Photo Red 660nm

Have you considered more 420-460nm. I would do more than a 1:6 Royal Blue Red ratio.

Also the BJB solderless connectors work perfect with the Makers Heatsink...Soldering depending on skill can be a PITA

Food for thought.

Bill
 
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